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- 1Contents
- 6Specifications
- 10Dimensional Drawings
- 12Service Information
- 12General Safety
- 12Service Rules
- 12Serial Number Locations
- 16Maintenance Standards
- 20Torque Values
- 24Special Tools
- 28Troubleshooting
- 28Engine General Symptoms and Possible Causes
- 30Hard Starting
- 30Cylinder Compression Test
- 31Ignition System
- 31Spark Test
- 32Frame
- 33Drive Clutch
- 56Inspection
- 58Maintenance Schedule
- 62Cable/Harness Routing
- 64Wiring Diagram
- 66Lift and Support Points
- 68Maintenance
- 70Engine Oil
- 70Transmission Oil
- 72Coolant Recommendation
- 72Coolant Replacement Procedure
- 76Air Cleaner
- 78Spark Plug
- 78Spark Arrester (Optional)
- 80Valve Clearance Inspection
- 80Valve Clearance Adjustment
- 82Governor
- 82Carburetor
- 84Fuel Tank and Fuel Lines
- 84Fuel Filter
- 86Battery Electrolyte Level
- 86Tire Pressure
- 88Throttle Lever
- 88P.T.O (Power Take-Off) Cable
- 90Brake Pedal Clutch Cable
- 90Shift Lever Free Play
- 92Damper
- 94Clutch Arm Stopper Bolt
- 96Brake Shoe Wear
- 96Brake Pedal Rod Adjustment
- 98Parking Brake, Indicator Lamp and Buzzer
- 100Seat Safety Switch
- 100Headlight Bulb
- 102Cutter Deck Drive Belt
- 102Blade Belt
- 104Blade Bolts
- 104Front Axle
- 104Radiator Screen
- 106Disassembly Index
- 108Cutter Deck Disassembly/Reassembly
- 110Tensioner Bracket Disassembly/Reassembly
- 112Blade Disassembly/Reassembly
- 114Cutting Blade Inspection
- 116Cutter Deck Link/Wheel Shaft Disassembly/Reassembly
- 118Deck V-Belt Replacement
- 118Anti-Scalp Roller
- 120Cutter Deck Height Adjustment
- 124Blade V-Belt/Driven Pulley Disassembly/Reassembly
- 126Steering/Gear Box Disassembly/Reassembly
- 128Front Wheels/Tie Rods Disassembly/Reassembly
- 130Tie-Rod Adjustment
- 132Rear Wheels Disassembly/Reassembly
- 134Engine Hood Disassembly/Reassembly
- 136Radiator Disassembly/Reassembly
- 136Thermoswitch Inspection
- 138P.T.O Clutch Disassembly/Reassembly
- 140Brake Disk Thickness Inspection
- 140Friction Disk Thickness Inspection
- 142Air Cleaner Disassembly/Reassembly
- 144Carburetor/Governor Disassembly/Reassembly
- 148Muffler Disassembly/Reassembly
- 150Engine Removal
- 154Engine Disassembly Chart
- 156Manifold
- 158Flywheel/Timing Belt Disassembly/Reassembly
- 160Transistorized Ignition Coil Inspection
- 160Air Gap Adjustment
- 162Timing Belt Adjustment
- 162Timing Belt Replacement/Valve Timing
- 164Starter Motor Disassembly/Reassembly
- 166Charging Coil Inspection
- 166Brush Length Inspection
- 166Mica Depth Inspection
- 168Armature
- 170Starter Solenoid
- 172Thermostat, Governor
- 174Thermostat Inspection
- 176Cylinder Head/Valve/Camshaft Disassembly/Reassembly
- 178Valve Spring Free Length Inspection
- 178Rocker Arm Shaft O.D. Inspection
- 178Rocker Arm I.D. Inspection
- 180Valve Stem O.D.
- 180Valve Guide I.D.
- 180Valve Seat Width
- 182Cam Height
- 182Camshaft O.D.
- 182Valve Guides
- 184Refacing Valve Seats
- 186Cylinder Barrel/Crankshaft/Crankcase
- 188Piston
- 190Oil Pump
- 192Piston O.D. Inspection
- 192Piston Pin Hole I.D. Inspection
- 192Piston Pin O.D. Inspection
- 194Connecting Rod Small End I.D.
- 194Piston Ring Width
- 194Piston Ring Side Clearance
- 196Cylinder I.D.
- 196Piston-To-Cylinder Clearance
- 196Piston Ring End Gap
- 196Crankshaft Main Journal O.D.
- 198Crankpin O.D.
- 198Connecting Rod Big End Oil Clearance
- 198Connecting Rod Big End Axial Clearance
- 200Crankshaft Journal Bearing Selection
- 200Connecting Rod Bearing Selection
- 202Tip Clearance
- 202Outer Rotor Clearance
- 202Rotor-To-Body Side Clearance
- 204Instrument Panel Disassembly/Reassembly
- 206P.T.O. Clutch Lever Disassembly/Reassembly
- 208Parking Indicator Lamp Inspection
- 208Lighting Switch Inspection
- 208Combination Switch Inspection
- 208P.T.O. Clutch Switch Inspection
- 210Buzzer
- 210Overheat Alert Lamp
- 212Throttle Lever Disassembly/Reassembly
- 214Battery Removal/Installation
- 216Battery Inspection
- 218Seat/Rear Fender Disassembly/Reassembly
- 218Seat/Rear Fender Inspection
- 218Seat Switch
- 220Fuel Tank Disassembly/Reassembly
- 222Fuel Pump
- 222Fuel Tank Inspection
- 224Floor Disassembly/Reassembly
- 226Foot Brake Disassembly/Reassembly
- 228Parking Brake Disassembly/Reassembly
- 228Parking Brake Inspection
- 228Parking Brake Switch
- 230Brake Drum Disassembly/Reassembly
- 232Brake Shoe Removal/Installation
- 234Drive Shaft Disassembly/Reassembly
- 236Drive Clutch Arm Shaft Disassembly/Reassembly
- 238Damper Inspection
- 238Rod End Installation
- 238Foot Clutch Cable Installation
- 240Drive Clutch Disassembly/Reassembly
- 246Drive Plate
- 246Clutch Spring
- 246Drive Shaft Damper
- 246Clutch Arm Stopper Bolt Adjustment
- 248Shift Lever Disassembly/Reassembly
- 250Shift Rod
- 252Transmission Disassembly/Reassembly (Removal)
- 254Input Shaft Disassembly/Reassembly
- 256Input Shaft
- 258Countershaft/Axle Shaft Disassembly/Reassembly
- 258Neutral Switch
- 260Mainshaft/Change Shaft Disassembly/Reassembly
- 262Bevel Gears Adjustment
- 264Backlash Inspection
- 266Differential Gear Disassembly/Reassembly
- 266Differential Gear Inspection
- 268Frame Disassembly/Reassembly
- 270Rear Frame Disassembly/Reassembly
- 272Electrical Equipment Index
- 274Relay Bracket Disassembly/Assembly
- 276Diode Inspection
- 276Control Relay Inspection
- 276Starter Relay Inspection
- 276Regulator/Rectifier Inspection
- 278Buzzer Relay
- 278Fuel Pump Relay
- 280Operation
- 280Power Train
- 282M.A.T. (Mechanical Auto-Clutch Transmission) Mechanism
- 284Steering Mechanism
- 288Front Brake
- 288Parking Brake Lever
- 290Overheat Alert System
- 292Side Discharge Mechanism
- 295Outline of Changes
- 295Change Locations for K1, K0 Models
- 311Drive Clutch Troubleshooting
- 330Disassembly and Service
- 330Camshaft Pulley Disassembly/Reassembly